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CORNERLAB 23

CORNERLAB 23

CORNERLAB 23

Numerical control cleaning unit for corners of standard or coated PVC profiles, with 2 interpolating axes

Numerical control cleaning unit with 2 interpolating axes for welded corners in standard or coated PVC frames. In addition to the blade diameter 250 mm the standard equipment comprises 10 centre plate mounted tools with which it is possible to carry out not only cleaning of the external corner, but also cleaning of the internal corner, the welding beads, the seal housings, the glazing bead profiles. The centre plate also allows 7 additional tools to be housed on request. PQClean is the CAM installed on the machine’s PC that allows 2D viewing of the profile and the available tools. Using the operator interface it is easy to set the tool path, which will be translated by PQClean into ISO instructions. Management of profile change is very fast and the machine’s on board PC can store a large number of profiles and programs. For a connected machine PQClean is able to receive programming lists created in the office and can also communicate externally the machine data necessary for remote diagnostic activities. Addition of the CNC TGV table for frame loading/unloading and rotation makes the entire loading/machining and unloading cycle automatic

  • NC Work cycle
  • Blade diameter (mm): 250
  • Number of tools fitted on centre plate: 10
  • Number of tools that can be housed on centre plate: 12
  • Blade rotation speed (rpm) : 6000
  • Maximum profile height (mm) : 190
  • Minimum profile height (mm) : 40
  • Maximum profile width (mm) : 145
  • PQClean CAM installed on the machine PC
  • Profile internal 0 point reference
  • Set up to clean white and coated profiles
  • Ability to acquire production data through interfacing of the customer’s management software.
  • Set up for connection in line with the 2 or 4 head welding units
  • Blade disc Ø 250 mm to clean the external corner
  • Top blade to clean the welding bead on white profiles
  • Top mill to clean the seal housing and space between the seal and the inner wall of the profile
  • Top scraper blade with 2 tools to flush clean the internal corner (with straight, inclined, double inclined or curved surface)
  • Top blade to clean the welding bead on coated profiles
  • Bottom mill to clean the seal housing and space between the seal and the inner wall of the profile
  • Bottom blade to clean the welding bead on white profiles
  • Bottom blade to 0 flush clean the welding bead on coated profiles
  • Bottom blade to clean the internal corner of the glazing bead channel
  • Third axis for additional milling in the case of coupling of a standard profile and a reduced section profile
  • Top vertical scraper blade for internal vertical wall deburring on single block profiles
  • Special scraper tool for bead deburring
  • Top circular mill for milling of curved doors
  • Bottom scraper blade with 2 tools to flush clean the internal corner (with straight, inclined, double inclined or curved surface)
  • Bottom circular mill for milling of curved doors
  • TGV: CNC station for loading and rotation of the frames to be cleaned
  • Bar code reader
  • Management of order data from external file

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