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CNC corner cleaners with interpolated axes |
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CORNERLAB_23 CNC cleaner with 2 (2+1) interpolated axes. |
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CORNER LAB is the outcome of profteQ thirty years experience in designing and manufacturing CNC cleaners. The design of this new product has combined the sturdy construction/mechanical features of the FRT5 and the processing capability of models FRT7 / FRT9. In addition, new tools have been implemented to allow further processes: a) a top circular cutter to clean the internal angle below the surface; b) an additional top scraper knife which allows us to end up with 3 scraper knives (one for cleaning below the surface – 3x0.5 - of the welding bead; one for surface cleaning – 3x01 - of the welding bead itself and one "tipped" for cleaning the monoblocs; c) 2 bottom units with 6 tips (OPTIONAL) for drilling the frames for hinge application. The detailed features of the machine are listed below: - Because they feature an internal “0” point, they are also suitable for inline cleaning of frames welded with profiles of different thickness (without having to fit compensation shims to the stops). - workable profile max. height: 190 mm. - workable profile max. width. 145 mm. - workable frame minimum opening: 220mm. on the glazing bead. - no. of applicable tools: 17 (15 if we exclude the drilling units for hinges and the third additional axis) Equipment supplied as standard: - Machine control PC console; - Support bases Optionals: - frame loading and rotation station (available soon) - automatic profile identification during the locking stage, programmed on a special electronic page showing all the settings for the profile type and the welding combination amongst different profiles. Tools supplied as standard - 1 off 250mm diameter blade to clean the external angle - 1 cutter above the blade (to be specified with the customer) to clean the door external flap. - 1 off 3x0.5mm top scraper knife to clean the welding bead on white profiles - 1 off 3x0.1mm top knife to surface clean the welding bead on coated profiles - 1 off 2 cutting edge scalpel to surface clean the internal angle (with linear, tilted, double tilted or radial surface) - 1 top circular cutter to clean below the surface the internal angle. - 1 top cutter to clean the seal housing and the gap between the seal and the profile internal wall. - 1 tipped top scraper knife to clean the monobloc flap top section - 1 top scalpel to clean the monobloc internal section - 1 off 3x0.5mm bottom scraper knife to clean the welding bead on white profiles - 1 off 3x0.1mm bottom scraper knife to surface clean the welding bead on covered profiles - 1 off 2 cutting edges bottom scalpel to surface clean the internal angle (with linear, tilted, double tilted or radial surface) - 1 bottom scalpel to clean the internal angle on the glazing bead housing - 1 bottom cutter to clean the seal housing and the gap between the seal and the profile internal wall. Optional tools: - additional third axis to cut the different frames combinations and sash overlaps (1 cutter included); - 2 off 6 tips bottom units to drill the frame hinges. The front structures supporting the welded panel mountings are fitted with two units, one on each side, used to drill the holes required for the hinges on the frame profiles; each drilling unit operates by means of horizontal and vertical positioning; the latter is hydraulically slowed down, and consists of a multi-tip head used to simultaneously drill all the hinge holes on PVC. The operation of the two units depends on the work cycle sequence set during the programming stage (sequential with processes carried out by the tools on the metal support) and is carried out on the right or left side according to program data. All controls are designed to be user-friendly. During machine operation in fact, the profile is selected by means of graphic display (up to 180 different drawings can be displayed and an almost unlimited quantity of programs can be stored) and the diagnostic part works according to the same principle: the monitor will keep you informed of what is happening by means of easy-to-understand messages. Finally, the machine can be programmed in traditional mode and in graphic mode: in this latter case, starting from the profile drawing, all you need do is draw the working trajectory of each tool and at the same time the software will transform this information into the ISO programming language.The software is designed to receive the production sequences from the four-head welder. One of the most interesting issues of the customer is undoubtedly how the machine is mechanically designed, which has allowed us to achieve processing speeds very close to those of the 4 axes FRT9 cleaner. Therefore, this allows us to reduce the investment (compared to the investment made for a CNC 4 axes cleaner), still ensuring similar results in terms of productivity. CORNERLAB_23 is therefore recommended for two types of customers: 1) customers who wish to implement immediately or in the near future an automatic welding and cleaning line; 2) those customers who, despite not requiring high productivity, need to process very complex profiles. |
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